Self-cleaning Planetary Roller Extruder PRE150 For PVC Film & Sheet Calender Line

Planetary roller extruder

Description:

1) The "PRE", a series of planetary roller extruders, experiences rolling and extrusion in configuration that a planetary screw is inter-engaged at a center of a main SCREW and BARREL which are screwed in a shape of helical gear
2) The planetary screw revolves and rotates on its axis, in order to employ various resin
3) The extruder is special and applied to various product and mass production
4) In special, because the extruder supplies the rolling and extrusion through space of the inter-engagement, it may plasticize the resin at a low temperature
5) Through the inter-meshing action of the toothed planetary roller system just one single revolution of the main spindle suffices to roll out the plastic melt as many as 1, 100 times, ensuring optimum plastification, homogenization and dispersion
6) The "PRE" is a low-temperature forming extruder which may produce produces without any change of properties owing to its low-temperature forming and homogenizing
7) Combined rolling and extruding action: Through the inter-meshing action of the toothed planetary roller system just one single revolution of the main spindle suffices to roll out the plastic melt as many as 1,100 times, ensuring optimum plastification, homogenization and dispersion
8) Compared with other extruder designs, this system increases the contact surface of the melt by up to five times
9) Low-cost formulation: The optimum heat-exchanging effect created by the large contact surfaces of the planetary roller system in conjunction with short residence time of the melt helps to achieve a considerable reduction in formulation costs. Costly stabilizers and lubricants are reduced to a minimum
10) Self-cleaning feature: Since all toothed components of the machine constantly inter-mesh, no residual material is left in the machine when changing over from one formulation to another. The system is change-over from one color to another, results in no more than 5kg of scrap.

Applications:

Mainly used in the production of sheet, card, film and other plastic products industry.

Configuration:

A. PRE-255 PLANETARY ROLLER EXTRUDER 1SET

(1). Planetary roller section: main screw 1 pc; planetary roller 12 pcs, knife

plate 1 pc, gear tooth sleeve; And this section is jacket-designed, which

can get through by heating oil; The main screw is core-drilled, heated by

oil; And the head of machine is cooled down by water;

(2). Section of material feeding, jacket-designed, water cooling.

(3). Feeding motor power: 3 KW;

(4). Hard-toothed gear box, Chinese famous brand;

(5). Inverter motor, AC, 185 KW;

(6). Stainless steel hopper, capacity of 200 kg;

(7). Metal detector( brand of S + S) is equipped on the top of the hopper;

(8). Rotating speed of main screw: 0 – 60 rpm, speed is adjustable;

B. SJ-300 SINGLE SCREW EXTRUDER 1SET

(1). Barrel and screw material is 38CrMoAlA

surface is nitride treatment (HRC 68-72),

L/D: 6:1, rotating speed of the screw is 0 -75 rpm, adjustable speed;

Temperature control type: cast aluminum heater and fan cooling;

(2). Hard-toothed gear box, Chinese famous brand;

(3). AC inverter motor, 132KW;

(4). Head of the extruder is equipped with pressure/temperature indicator

Competitive Advantage:

1) Good performance

2) Long usage life

3) Good production stability

4) Reasonable design

5) High precision mold

6) Adopts AC frequency conversion technology

7) Uses imported electric components

8) Product characteristics:

a) Good foam

b) Smooth surface

c) Antibacterial

d) Wearable

e) Antistatic

f) Insulate

9) Widely used for agriculture and industry

10) Large marketing potential

Warranty and After sales service

Six months guarantee electrical parts, mechanism for 12 months; While the machine is broken during the production, the seller must give response to the problem at once.

Zhangjiagang Flame Machinery Co., Ltd is located in national civilization hygienic city close to Shanghai, which is specialized in producing rubber and plastic machinery, including internal mixer, open mill, calendaring machine, extruder production line and recycling production line ,etc. We aim at providing the best quality of products and service to all customers, through continuously improving and developing.

Until now through continually practicing and improving, we already formed a high quality team including advanced talents. We have strictly control system in the products researching, producing, assembling, testing and deliver. Meanwhile we will ensure the market competitiveness and customer applicability by innovating and improving the design and quality of the product.

Flame company insists the management idea of “ excellent quality, integrity manage, high quality after-sales service” ,so that we can win more and more customer’s trust and support from home and abroad .Providing profitable machinery for customers and getting their acceptation are our final success!

Warmly welcomed domestic and oversea customers to visit and inspect our factory, creating mutual benefit for both of us!