1. Introduction of Product
4500kg/h Alloy steel cas Four Angle Hermetic Type FM-255 Banbury
Mixer
Name | Banbury Mixer | Cooling Way | Cooling water |
Type | Drop door and Internal | Feature | It is mainly used for rubber mixing. |
rotors | Chrome Plated and Alloy Hardfacing Electrodes |
Material | Cast Steel | Connect Way | cardan |
capacity | 4500 Kg/h | Certificate | ISO, CE |
2. Description:
Mixing chamber has integrated construction, frond/rear wall of
mixing chamber can be directly dismantled without remove of feeding
device and ram, allowing convenient maintenance. Inside of mixing
chamber is stack welded with hard anti-resistance alloy and
afterwards receive ground finish contributing to a long service
life. Frond/ rear wall of mixing chamber are drilled periphery
orifices in order to effectively transfer heat.
3. Equipment list
NO. | SPECIFICATIONS |
01 | Drive Model | To be confirmed |
02 | Rotor shape | ZZ2 |
03 | Total volume of mixing chamber (L) | 255L |
04 | Fill factor | 0.65 |
05 | Working volume (L) | 191 |
06 | Rotor speed (r/min) | 4-40 |
07 | Motor power (KW) | 1250 KW |
08
| Consumption of cooling water(m³/h) |
|
Mixer | 40T/h |
Gearbox | 6T/h |
Motor | 13T/h |
09 | Pressure of ram to rubber stock (MPa) | 0-0.58 |
11 | Max. Production capacity
(rubber gravity at 1.2 ) | 4.5 t/h(at gravity of 1.2) |
12 | Power source | Main motor:690V, AC 50 Hz 3 Ph; Auxiliary machinery:380V,AC 50 Hz
3Ph. |
13 | Overall dimensions (mm) | 7240×4343×5880 |
14 | Total weight (not including motor and gearbox) | 50T |
4. Applications: The machine is mainly used for mixing and plasting of rubber or
plastics.
5 . Main Technical Parameter:
Intermeshing rotor
Model | XM-90E | XM-135E | XM-160E | XM-190E | XM-270E | XM-320E |
Total volume(L) | 87 | 139 | 160 | 195 | 250 | 320 |
Filling factor | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 | 0.65 |
Rotor speed(r/min) | 6-60 | 6-60 | 5-50 | 6-60 | 4-40 | 6-60 |
Max ram pressure(MPa) | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 | 0.6 |
Main motor power(KW) | 520 | 750 | 750-800 | 1250 | 1250-1500 | 1680 |
Total Weight(kg) | 23,000 | 31,500 | 36,000 | 45,000 | 59,000 | 70,000 |
Tangential rotor
Model | XM-1.5 | XM-50 | XM-80 | XM-110E | XM-160E | XM-255E | XM-270E | XM-410E |
Total volume(L) | 1.5 | 50 | 80 | 110 | 160 | 250 | 270 | 400 |
Filling factor | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 | 0.6-0.8 |
Rotor speed(r/min) | 0-80 | 4-40 | 4-40 | 4-40 | 4-40 | 20 | 4-40 | 6-60 |
Max ram pressure(MPa) | 0.3 | 0.27 | 0.37 | 0.58 | 05 | 0.24 | 0.52 or 0.6 | 0.52 or 0.6 |
Main motor power(KW) | 37 | 90 | 200 | 250 | 500 | 1250 | 1250 | 1250×2 |
Total Weight(kg) | 2,000 | 16,000 | 22,00 | 29,000 | 36,000 | 55,000 | 59,000 | 78,000 |
6. Competitive Advantage:
a. Housing has compact structure and lightweight, and mainly consists
of mixing chamber, bearing base, wearing plate and base etc. Except
for bearing base, all the parts are structured by welded steel
plates, possessing adequate intension and torsion.
b. Mixing chamber has integrated construction, frond/rear wall of
mixing chamber can be directly dismantled without remove of feeding
device and ram, allowing convenient maintenance. Inside of mixing
chamber is stack welded with hard anti-resistance alloy and
afterwards receive ground finish contributing to a long service
life. Frond/ rear wall of mixing chamber are drilled periphery
orifices in order to effectively transfer heat.
c. Bearing base is horizontally split and convenient to dismantle. In
sidewall, which is formed by bearing base and up wall, fixing two
vertically split wearing plate, which are available for heating and
cooling. The rubber contact area of wearing plate is stack welded
hard anti-resistance alloy.
d. Firmly welded base supports the whole mixing chamber and bearing
base which are fixed on it. Mixing chamber is fixed-up with binding
screw to sidewalls and base, and forms a close room with wearing
plate.
An orifice is drilled in two each sidewall, used for installation
of injector or thermocouple.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Oversea worker training
4. Technical support
5. supply of spare parts
6. Technical operation support
7. Formula and processing support
8. Option
Internal mixer with intermeshing rotor can be used for
plasticizing, mixing and final mixing resin, rubber, plastic and
other materials for hard rubber products, seals, moulds, PVC as
well as material for various plastic products. It is especially
suitable for mixing mixture of rubber and plastics, rubber
compounds and short fiberfill, and for plasticizing, mixing and
final mixing hot sensitive rubber components.
9. commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T
before shipment
2. Lead Time: 60 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the
buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Commissioning will have been made before shipment
(2) Overseas Commissioning and charges
one or two technicians will be sent to the buyer to guide the
installation and commissioning of the equipment if the customer
requests.
Customers need topay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one
person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we
suggest that customers should buy the spare parts. (Fittings list
will be provided.)
7. English manual, Figuration drawing and footing drawings are
provided.
