1. Super Clean Soft Film 4 Roll PVC Calender Machine / 100L Kneader
mixer
Ø660mm×2300mm PVC Plastic Super Clean Soft Film Calender Machine
1. This calender machine is composed of four-roll calendar, heat
lead deice, embossing machine and auxiliary cooling machine etc.
2. This calender machine is suitable for the production of PVC soft
film, semi-hard color film rolls in the thickness range of
0.05-0.60mm with the thickness tolerance ≤0.01mm.
3. Calendar roll adopts independent driving in conjunction with
special rigid gear reducer; options include preload, anti-curving
device and hydraulic axle crossover device.
2. Quick Detail:
(iterms) | (the name of the equipment) |
1 | 500L(500L high-speed mixer) |
2 | 100L (100L Kneader mixer) |
3 | 26″X84″L(26″X84″L Rolling turbine) |
4 | 24″X72″L(24″X72″L Rolling turbine) |
5 | 10″(10″filter) |
6 | 26″X90 ″(26″X90 ″calender) |
7 | (Assembly Equipment) |
8 | (DC motor and control equipment) |
9 |
(Temperature control system of calendar) |
10 | (4 Conveyors and 3 waste scrap of leading machine) |
3. Description:
(Iterm) |
Name |
standard |
1-1 |
type |
Reverse “L” Four roller calender |
1-2 |
Size of Roller | 26″(660M/M)X90″L(2300M/M) |
1-3 |
Type of Roller |
4 Drilling wheels Texture : Cold shock hardfacing alloy cast iron |
1-4 |
The width of production | 79″-87″ (2000-2200M/M) |
1-5 |
Main motor | DC 90KW ,DC110KW 2 DC 90KW,2 DC 110KW |
1-6 |
· Main reduction gears |
Four independent type combination |
1-7 |
Rotate speed of roller | 6-60M/MIN |
1-8 |
gap adjustment |
digital display, high-low two stage speed adjustment |
1-9 |
Parts of roller |
Upper roller: overhang Middle roller: gap eliminated Bottom of roller: preload device |
1-10 |
Main bearing lubrication |
Forced lubrication oil cycling |
1-11 |
Security protection |
Emergency safety brake, Loss of oil pressure protection by closing
down, fault indicating lamp and other type of open the device of
hydraulic type power failure |
4. Applications:
This system is suitable for the production of all kinds of
transparent, semi-transparent and high filling PVC soft plastic
film, wood-pattern paper, Christmas cloth and synthetic leather.
5. Specifications:
Type | SY-4ΓФ560ｘ1830 | SY-4ΓФ610ｘ2030 | SY-4ΓФ660ｘ2300 | SY-4ΓФ760ｘ2800 | SY-4ΓФ860ｘ4000 |
Roller Specifications (mm) | Ф560ｘ1830 | Ф610ｘ2030 | Ф660ｘ2300 | Ф760ｘ2800 | Ф860ｘ4000 |
Thickness of rolled products(mm) | 0.08-0.8 | 0.08-0.8 | 0.08-0.8 | 0.08-0.8 | 0.09-0.35 |
Width rolled products (mm) | 1400-1550 | 1600-1750 | 1900-2050 | 2300-2500 | 3000-3200 |
Main motor power(KW) | 45KWｘ2; 55KWｘ2 | 55KWｘ2; 75KWｘ2 | 75KWｘ2; 90KWｘ2 | 90KWｘ2; 110KWｘ2 | 110KWｘ2; 150KWｘ2 |
6. Competitive Advantage:
1. The production line equips with the most advanced technology
which will not leak and made the mixer shaft and the mixing chamber
wear-resistant and intensive mixing.
2. Mixing mill roller drives independently . It stands wear and
tear and lower noise.
3. The bearing of calendar adopt the famous band in china which
owns high precision.
4. The surface of the roller is hardness and very smooth. The
thickness of the product is under control.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
8. Option
SHR-500A —→Sx100L —→SK-Φ660×2300mm —→SK-Φ610×2030mm —→SJL-300
—→SY-4ГΦ660×2300mm —→SY-4ГΦ660×2300mm
2 sets of SHR-500A High-speed Mixer -→one set of Sx100L Banburry
Mixer -→SK-Φ610×2030mm Plastic Mixing Mill-→SJL-300 Extruder
—→SY-4ГΦ660×2300mm Four Roller Calender—→SY-4ГΦ660×2300mm Assembly
Equipment of Four Roller Calender
9. commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T
before shipment
2. Lead Time: 60 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the
buyer’s
factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges
one or two technicians will be sent to the buyer to guide the
installation and commissioning of the equipment if the customer
requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one
person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we
suggest
that customers should buy the spare parts. (Fittings list will be
provided.)
7. English manual, Figuration drawing, and footing drawings are
provided.
