1. Introduction of Product
Ø300×900mm Γ Type PLC Control System Rubber Sheet Four Rollers
Rubber Calender Machine
Application: | Rubber | Feature: | High Tenacity |
Product Name: | Rubber Calender Machine | Roller Number: | 4 Rollers of Γ type |
Driving Motor: | Variable-frequency Motor | Roller Material: | 1#, 2#, 3#, 4# is Alloy Chilled Cast Iron |
2. Quick Detail:
This calender is mainly used for one-face and double-face once
continuous coating of cord, canvas and other woven material,
sheeting rubber stock, calendering thin rubber sheet of inner liner
and airtight layer of meridian tyre.
3. Description:
1. Roll diameter: 300mm
2. Roll length: 900mm
3. Roll speed ratio: 1:1:1:1
4. Middle roll line speed: 0-21.9m/min
5. Roll spacing adjust range: 0-10mm
6. Product width: ≤750mm
7. Product thickness: ≥0.2mm
8. Main motor: (1). type: YVP250M-6(frequency speed regulation)
(2). Power: 37kw
(3): Rotating speed: 1000rpm
9. Reducer: Type: ZSY315-45(Hard-toothed)
10. Adjusting spacing motor: (1). Type: Wld100-59
(2). Power: 0.25kw
(3). Rotating speed: 1400rpm
11. Lubrication motor: (1). Type: YS7124-4P
(2). Power: 0.37kw
(3). Rotating speed: 1400rpm
12. Weight: 6t
13. Size: L×W×H=3900×1300×2050(mm)
4. Applications:
Used for calendering of rubber fabric and coating, sheeting and
composite of rubber.
5. Specifications:
Type | XY-3Γ230ｘ630 | XY-3Γ252ｘ720 | XY-3Γ360ｘ1120 | XY-3Γ400ｘ1400 | XY-3Γ450ｘ1500 | XY-3Γ610ｘ1730 | XY-3Γ710ｘ2130 | XY-3Γ810ｘ2430 |
Roll Diameter(mm) | 230 | 252 | 360 | 400 | 450 | 610 | 710 | 810 |
The length of the roll surface(mm) | 630 | 720 | 1120 | 1400 | 1500 | 1730 | 2130 | 2430 |
Roll ratio | 1:1:1 1:1.2:1 |
1:1:1 | 1:1:1 0.733:1:1 0.733:1:0.733 | 1:1:1 1:1.383:1.383 1:1.383:1 | 1:1:1 1:1.5:1 | 1:1:1 1:1.4:1 |
1:1:1 | 1:1:1 1:1.5:1 |
The roll speed(m/min) | 0.8-8 | 2-16 | 3-20 | 3-26 | 3-26 | 6-54 | 8-50 | 2-20 |
Pitch Range(mm) | 0-7 | 0-10 | 0-10 | 0-10 | 0-10 | 0-20 | 0-20 | 0.5-25 |
Products minimum thickness(mm) | 0.2 | 0.2 | 0.2 | 0.2 | 0.2 | 0.15 | 0.15 | 0.5 |
Product Width(mm) | 500 | 550 | 1000 | 1200 | 1400 | 1500 | 1900 | 2150 |
Motor Power(KW) | 7.5 | 22 | 55 | 55 | 75 | 132 | 185 | 220 |
Weight(KG) | 2600 | 5500 | 16000 | 17500 | 19000 | 52000 | 67000 | 94000 |
Type | XY-4Γ230ｘ630 | XY-4Γ360ｘ1120 | XY-4Γ400ｘ1400 | XY-4Γ450ｘ1500 | XY-4Γ610ｘ1730 | XY-4Γ710ｘ2130 | XY-4Γ810ｘ2430 |
Roll Diameter(mm) | 230 | 360 | 400 | 450 | 610 | 710 | 810 |
The length of the roll surface(mm) | 630 | 1120 | 1400 | 1500 | 1730 | 2130 | 2430 |
Roll ratio | 1:1:1:1 | 0.733:1:1:0.73 | 1:1.383:1.383:1 | 1:1.5:1.51 | 1:1.4:1.4:1.4 1:1.4:1.4:1 | 1:1.5:1.5:1 | 1:1.5:1.5:1 |
line speed of middle roller(m/min) | 2.1-21 | 2-20 | 3-26 | 3-26 | 8-50 | 3-30 | 2-20 |
Adjusting range(mm) | 0-10 | 0-10 | 0-10 | 0-10 | 0-20 | 0-20 | 0.5-25 |
Min.Thickness of Products(mm) | 0.2 | 0.2 | 0.2 | 0.2 | 0.15 | 0.15 | 0.5 |
Width of product(mm) | 500 | 1000 | 1200 | 1300 | 1500 | 1900 | 2150 |
Motor power(KW) | 15 | 55 | 75 | 110 | 160 | 185 | 280 |
Weight(KG) | 4800 | 15000 | 18500 | 33000 | 62000 | 100000 | 126000 |
6. Competitive Advantage:
a. Roll is made of chilled cast iron alloy, finishing machined
surface, hard and wearable; with drilled holes on roll
circumferential edge, adopting overheat water to heat, getting good
heating effect.
b. Roll bearings are tail-made double row radial rolling bearing,
bearing body made of cast iron, having good shock absorption
performance and enough strength.
c. Equipped with perfect accessories: axis cross unit, preloading
device, warp beaming unit, air bubble puncturing unit, upper and
lower swing feeding unit, position limiting and emergency stop.
d. Thickness-measuring device is product either from America NDC or
Italy ES. Tension sensor (or force-measuring bearing) is product
from Switzerland FMS.
e. Automatic cutting device is of mechanically synchronous and
silencing cutting product, with safe and reliable operation.
f. Wind-up is double-station centering winder, including two
separate winding setups and one working-station overturn mechanism,
the whole winder has features of simple operation and low labour
intensity.
g. Drive sysytem adopts digital speed regulating device as driver,
entire machine adopts PC as controller and providing Fieldbus
control technology.
h. The speed reducer is equipped with the hard surface gear,
layered box body, concentrated driving and separate lubricating
sysytem for supplying forced lubrication of gear.
7. Service:
1. Oversea installation guide.
2. Oversea test running
3. Ovsersea worker training
4. Technical support
5. Spare parts supply
6. Technical operation support
7. Formula and processing support
8. Option
This sysytem is composed of four-rollers calender, multiple-roller
lead device and auxiliary cooling machine
9. Commercial terms
1. Payment: 30% by T/T as advance payment, balance(70%) by T/T
before shipment
2. Lead Time: 120 days after receiving the advance payment
3. Transportation: container, simple package ( PE film, salver)
4.Warranty period: From the day of the use of the machine in the
buyer’s factory:
(1) The mechanical Parts: 12 months
(2) The electrical Parts: 6 months
5. Installations and Commissioning
(1) Up to date commissioning has been made before shipment
(2) Overseas Commissioning and charges one or two technicians will
be sent to the buyer to guide the
installation and commissioning of the equipment if the customer
requests.
Customers pay the charge of our technicians.
(1) Round-trip Airplane Ticket
(2) Charges of transportation, accommodation and communication
(3) The allowance for the technicians is USD 80 per day for one
person.
(4) An interpreter is needed.
6. Spare parts:
Spare parts for one year are needed for the customers, and we
suggest that customers should buy the spare parts. (Fittings list
will be provided.)
7. English manual, Figuration drawing, and footing drawings are
provided.
